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      • ■ 自動化在生命科學的應用 Automating life sciences applications
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       龍欣科技股份有限公司
   EDRAGON TECHNOLOGY CORPORATION

■ Today's Medical Developments
封面故事 Cover Story :

自動化在生命科學的應用
Automating life sciences applications

考慮傳統的穩定和新的靈活的自動化系統,以實現可靠,安全和盈利的醫療器械生產。
Consider traditional fixed and new flexible automation systems to achieve reliable, safe, and profitable production of medical devices.

圖片
2017 Nov.Dec. Cover Story
Phttp://magazine.todaysmedicaldevelopments.com/issue/novdec-2017
圖片
Used in both fixed and flexible automation systems, rotary indexers move in a circle as predetermined movements and tasks are completed

http://magazine.todaysmedicaldevelopments.com/article/novdec-2017/automating-life-sciences-applications.aspx
By TOM BEMER AND RAY TYNCZUK
No manufacturer has a greater responsibility than one who creates medical devices for protecting the health and well-being of its customers. If not manufactured properly, these devices can cause harm or death, so designers and manufacturers must take great care that their end products meet the highest quality standards.

One area of consideration is optimizing process control capabilities. Afixed automation technology to accomplish this revolves around the operation of the fixed-stop index cam for manufacturing, assembly, and packaging of medical devices. However, automation advancements have evolved to include flexible systems with a constant-lead cam as their means of controlling the motion.
Defining terms
Fixed-stop cams are mechanical automation components machined for use on an indexer, with two distinct operating periods:

Index period – Number of degrees on the cam that are used for moving the indexer into position

Dwell period – Remaining portion of the cam used to determine the length of the cam’s in-station position where no movement occurs during indexing If an indexing operation calls for the cam to rotate 90° and stop, it’s cut so those operational parameters are always achieved, with no change in or added movement allowed.

By comparison, the index characteristics of the constant-lead cam are not determined by the way the cam has been cut, but rather electronically by a programmable device – usually a servomotor – instead of having the indexing and dwell times built into the cam. Constant-lead cams have a programmable indexing period, but no true dwell period since the servomotor is designed to continually use infinitesimal movements controlled by thousands of encoder points on the motor to seek correct position, even when the cam has stopped.
The subtle differences in fixed-stop and constant-lead cams need to be considered when deciding which technology to deploy.
Pros, cons
Fixed automation pros:
  • Startup is less involved because the cam controls all movements; power up the indexer and the cam delivers without much programming, decision-making, or system debugging
  • When the cam comes to a stop, it is locked into that position with no chance of any ancillary movement occurring
  • Robust, can easily handle higher load capacities
  • Maintenance is simpler, operators only have to change the oil and grease parts on schedule
Fixed automation cons:
  • Relies on hard automation to operate; if the cam is designed for a certain movement, that’s the only way it can be used
  • Indexing operation parameters cannot be altered without major modifications
  • Mechanical fixed automation systems cannot provide process feedback to the manufacturer for operational parameters
Flexible automation pros:
  • Servomotors are easily reprogrammed with new parameters when system modifications are required; mechanical systems must be replaced or rebuilt
  • Can be configured to work with different parts, sizes, by selecting different program operation
  • Servomotors can monitor how much power is being consumed; data can be collected for reporting items such as power demand, uptime/downtime, displacement rate, velocity, acceleration/deceleration time
  • A central programmable controller that is used with the servomotor makes flexible system operation more predictive; operation is tied to a central controller; for machines with many axes of motion, the controller can sync and fine-tune actions occurring at previous or succeeding workstations
Flexible automation cons:
  • Higher upfront cost than fixed systems; servomotor is more sophisticated than the typical A/C motor; requires additional hardware, drives to send signals to the motor; requires programmable logic controller (PLC) to coordinate operation through the amplifier; more complex electronic system
  • Technical skill required to set up system; program must be written telling the cam when and how long to accelerate, how long to stay at a certain velocity, when and how long to decelerate, when to stop
  • Programming can take several days; trial and error to find setup meeting end user’s needs
  • Servomotor’s continuous feedback loop always searching, seeking, correcting position of the cam; may compromise the system’s precision, but installing a braking mechanism can stop ancillary movements
  • Maintaining a flexible system can be more difficult; any erroneous adjustment capable of altering the recommended operating pattern can adversely affect production rate, damage indexer
Rotary or linear movement
Automation systems are typically available in two configurations: rotary indexers that move in a circle as predetermined movements and tasks are completed, or conveyor systems that move parts or products in a straight line through production. Rotary and linear systems can be outfitted with either fixed or flexible automation systems, and specific considerations must be weighed before choosing fixed or flexible automation for each.
A typical rotary indexing system can feature a six-position dial plate, where the first one loads the product, the second performs gluing, the third performs welding, the fourth drills a hole, the fifth inspects the product, and the sixth offloads the product. Traditionally the sweet spot for fixed automation, these systems can be modified to feature programmable movement through a servomotor, making them a choice for operations where a flexible system can perform well.

For involved processes, the linear conveyor system has typically been the first choice. Technology advances now enable movement of the conveyor by traditional fixed cams or servomotors, allowing use of both automation technologies together for operations requiring a part to be moved 6" one day, and 12" the next day.

Asynchronous movement is accomplished by magnetic conveyor systems to accurately control movement. Benefits of magnetic systems – either synchronous or asynchronous automation – are faster line speeds, more predictive, less frequent maintenance required, significantly smaller size than traditional chain-link conveyors, process programmability, and push-button changeover capabilities that eliminate the need for change parts.
Final thoughts
In deciding between fixed and flexible automation systems, consider the design and expectations of the operations, such as:
  • Will there be stations that have different processing times on the same equipment? If so, operators will have to decide if changing to an asynchronous-movement system is best for their operation.
  • Will there be more than one type of part processed that requires different motion parameters? This sounds like a motor process.
  • In the future, is there a likelihood of processing different parts on the same machine? Fixed is the way to go if the machine will only make one part; if the project’s parameters will be changed at some point, flexible is probably the better choice.
Introducing flexible systems into the operation of linear conveyors also forces the operator to consider whether the production process needs to be synchronous or asynchronous. A linear system with synchronous movement – which can employ either a fixed or flexible automation system – may have 10 processes, nine of which take 4 seconds to complete before a final 20-second inspection process. In a fixed system, the inspection process would be conducted on a one-by-one basis, with subsequent parts waiting in line. With asynchronous movement, three or four finished parts can move into the test bay at the same time for simultaneous testing. Asynchronous movement – featuring fixed or flexible automation – allows more products to be completed faster with one machine rather than four chain-link conveyors.
  • Does the part need to be rigidly held or locked in place during processing? Fixed is the best choice if the part needs to be locked firm; consider a flexible system if the servomotor is outfitted with a braking system.
  • Will there be any large, unbalanced gravity loads while in the dwell period? Choose a fixed system for handling these heavier loads as operation of servomotors can be affected by imbalanced loads.
  • Does the process require displacement, velocity, or acceleration feedback during movement? A flexible-based system is the best choice if accumulation of feedback by a central controller is needed.
  • Is there value in being able to precisely control/restrict movement while in the dwell period of the cam? With fixed systems, the dwell period has no chance for ancillary movement. However, some operations may require times when the dwell time must speed up or slow down, making a flexible system the better choice.
  • Will there be technical support available in the field to program, re-program, adjust, and troubleshoot if a servomotor controls the system? Without technical support readily available, a fixed mechanical system is the better option.
There will be more questions to consider since every manufacturing operation is unique, as are its operational parameters. However, either the tried-and-true fixed system or a new flexible system will meet the needs of the operation if careful consideration has preceded the ultimate decision.
About the authors:
Tom Bemer, Destaco product applications manager, can be reached at [email protected] or 847.612.9456.
​Ray Tynczuk, Destaco application engineer, can be reached at 847.215.5670.

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    • ■ 參展 2019 台北國際自動化工業大展 (2019/8/21 ~ 2019/8/24 台北世貿南港館)
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  • 產品品牌
    • ■ 歐美品牌 >
      • ■ ​德國 THYRACONT : 最精制的真空計
      • ■ 德國Rudolph Tietzsch - 超高電壓測試儀和接地絕緣電阻測試
      • ■ 德國 PCE Instruments 領先的各式專業測量檢測儀
      • ■ ​ABB Explosion - proof Motor 防爆馬達
      • ■ 美國 VLIER : 彈簧鎖銷 Spring Lock Pin 創始者
      • ■ 德國 ERS electronic 全自動溫度校準先進測量
      • ■ 液態金屬檢測流量控制
    • ■ 集團品牌 >
      • ■ ​德國 Stabilus SE 斯泰必魯斯集團 高質量精確的快速移動控制、減震防振隔振
      • ■ 迪斯泰克 DESTACO, ROBOHAND, CAMCO, FERGUSON, CRL ●自動化工件夾持全球領導廠商 >
        • ■ Accelerate Collection® ●輕量化機器手臂加速工具 EOAT
        • ■ DIRECTCONNECT™ ●模塊化直接安裝系統
        • ■ Toggle Lock Plus™ 双重鎖夾具
      • ■ Robohand ●美國最領先的高精度夾持器
      • ■ CAMCO、FERGUSON ●凸輪分割器發明者 ●全球最大的凸輪分割器製造商
      • ■ CRL | Central Research Laboratories® ●世界級安全隔離操作系統
    • ■ Others品牌 >
      • ■ VACCULEX 威固樂 羅茨真空泵 Roots Vacuum Pumps
      • ■ SAFEGAS 元特科技 - 氣體分析儀/氣體檢測儀
      • ■ PIEZUS 壓力計感測器
      • ■ Teison - 直流充電桩/交流充電桩/充電線 EVSE DC/AC Charger
      • ■ Torch 中科同志科技 - ​中小型真空焊接 Vacuum Brazing、SMT設備領頭羊
      • ■ TERMWAY 泰姆瑞 高精密全自動CCD視覺貼片機
      • ■ TYT 天譽創新科技-電動六軸自由度平台並聯機器人
      • ■ ​SRT北京軟體機器人 ①氣囊夾爪②視覺辨識檢測機
      • ■ LINGLONG 玲瓏輪胎 世界輪胎20強
    • ■ 湯森儀器 Tempsens Instruments GmbH >
      • ■ ​AST 紅外線高溫計 熱像儀 夜視儀 Pyrometer, Imager and Nigh Vision
      • ■ ACCUOPT 紅外線熱像儀監控儀,夜視儀 Infrared Imager, Surveillance & Night Vision
      • ■ 印度 Marathon Heater (India) PVT Ltd 馬拉松加熱器
    • ■ 外延片、晶圓代工、半導體耗材、二手設備
    • ■ ​高壓功率器件 IC 設計 MOSFET/GaN Design、Turnkey
    • ■ 專利庫倫力型靜電吸盤 Patent Coulomb-Force E-Chuck
  • 產品介紹
    • ■ 半導體電子相關設備 >
      • ■什麼是真空回流焊 What is Vacuum Brazing?
      • ■ 自動化波峰焊電磁圓泵 Wave Soldering Electromagnetic pump
      • ■ ​什麼是人工智能服務機器人 What is (AI) Artificial Intelligence Service Robot?
      • ■ ​什麼是防爆馬達 What is Explosion-proof motor?
    • ■ 靜電吸盤 E-Chuck (Electrostatic Chuck) >
      • ■ 什麼是靜電吸盤 What is Electrostatic Chuck?
      • ■ 專利庫倫力型靜電吸盤 Patent Coulomb-Force Electrostatic Chuck
      • ■ 無線薄化硅片吸盤 Move-Free ​Thin Wafer Carrier Supporter E-Chuck
      • ■ 陶瓷靜電吸盤 Ceramic E-Chuck
    • ■ 德國PCE Instruments 領先的各式測量檢測儀 >
      • ■ 德國PCE Instruments 環境測試儀I Measuring Instruments I >
        • ■ 德國PCE Instruments 環境測試儀 ​- 溫度 Temperature
        • ■ 德國PCE Instruments 環境測試儀 ​- 濕度 Humidity
        • ■ 德國PCE Instruments 環境測試儀 ​- 粒子 Particle
        • ■ 德國PCE Instruments 環境測試儀 ​- 壓力 Pressure
        • ■ 德國PCE Instruments 環境測試儀 ​- 噪音 Noise
        • ■ 德國PCE Instruments 環境測試儀 ​- 振動 Vibration
        • ■ 德國PCE Instruments 環境測試儀 ​- 粘度 Viscosity
        • ■ 德國PCE Instruments 環境測試儀 ​- 硬度 Hardness
      • ■ 德國PCE Instruments 環境測試儀II Measuring Instruments II >
        • ■ 德國PCE Instruments 環境測試儀 ​- 輻射 Radiation
        • ■ 德國PCE Instruments 環境測試儀 ​- 鍍膜厚度 Coating Thickness
        • ■ 德國PCE Instruments 環境測試儀 ​- 光照度 Illumination
        • ■ 德國PCE Instruments 環境測試儀 ​- 風速 Air Velocity
        • ■ 德國PCE Instruments 環境測試儀 ​- 太陽能光生伏特 Photovoltaic
        • ■ 德國PCE Instruments 環境測試儀 ​- 氣體測試
        • ■ 德國PCE Instruments 環境測試儀 ​- 顯微內視視頻機
      • ■ 德國PCE Instruments 重量測試儀 Weighing Equipment >
        • ■ 德國PCE Instruments 重量測試儀 - 工業稱重 Industrial Weighing
        • ■ 德國PCE Instruments 重量測試儀 - 實驗室稱重 ​Laboratory​ Weighing
        • ■ 德國PCE Instruments 重量測試儀 - 製程稱重設備​​ Process Weighing Equipment
        • ■ 德國PCE Instruments 重量測試儀 - 稱重感測器​​ Loadcells
      • ■ 德國PCE Instruments 控制系統 Control System
      • ■ 德國PCE Instruments 實驗室科技 Laboratory Technology
    • ■ Robohand 夾爪 Grippers >
      • ■ ROBOHAND 滑軌滑台、旋轉器 SLIDES, ROTARIES >
        • ■ 最新精密導軌和升降機 Newest Line of Precision Guides and Lifters
        • ■ 滑軌滑台、擒縱器、推卸器 Slides, Escapements, Thrusters
        • ■ 氣動旋轉台 Pneumatic Rotary Actuators
        • ■ Robohand 選用軟體
      • ■ Robohand ●美國最領先的高精度夾持器
      • ■ 袋爪 Bag Grippers
      • ■ DESTACO 氣動夾爪 Pneumatic Grippers
      • ■ DESTACO 無塵室夾爪、滑軌、旋轉器 CleanRoom
      • ■ 迷你夾爪 Micro Miniature Grippers
      • ■ DESTACO 電動夾爪 Electric Grippers
      • ■ DESTACO 微型滑軌滑台 Miniature Slide
      • ■ DESTACO 不銹鋼食品夾爪 FDA Food Grippers
      • ■ DESTACO 重型夾爪 Heavy Duty Grippers
      • ■ 熱成形溫度傳感器夾爪 Hot Forming Sensor Grippers
    • ■ DESTACO 機器人手臂工具集 EOAT >
      • ■ DESTACO小承載機器人工具 Small Payload Tool
      • ■ DESTACO ACCELERATE® 輕量化機器人快速工具集
      • ■ DESTACO袋爪/箱爪 Bag/Box Grippers
      • ■ DESTACO鈑金夾爪 Sheet Metal Grippers
      • ■ DESTACO快換接頭/換槍盤 Tool Changers
      • ■ DESTACO端拾器 End Effectors
      • ■ DESTACO快速真空杯 Accelerate® Vacuum Cups
      • ■ 電子真空杯 Ecocup™
      • ■ DESTACO文丘里真空管 ARV® Venturi Vacuum Generator
    • ■ DESTACO 夾具夾鉗 Clamps >
      • ■ DESTACO精密導軌和升降機 Precision Guides and Lifters
      • ■ DESTACO航太夾具 Aerospace Clamps
      • ■ DESTACO快速夾鉗夾具 Manual Clamps
      • ■ DESTACO氣動夾具 Pneumatic Clamps
      • ■ DESTACO迷你氣動夾具 Mini Pneumatic Clamps
      • ■ DESTACO重型氣動夾具 Power Clamps
      • ■ DESTACO液壓夾具汽缸 Hydraulic Clamps,
    • ■ CAMCO 分割器、減速器、過載保護離合器 Indexer, Reducer, Clutch >
      • ■ CAMCO 零件裝卸器 Linear / Rotary Parts Handlers >
        • ■ CAMCO、FERGUSON
        • ■ CAMCO 線性&旋轉零件裝卸器 Linear / Rotary Parts Handlers
      • ■ CAMCO 精密輸送機 Precision Conveyors >
        • ■ CAMCO、FERGUSON
        • ■ CAMCO 精密輸送帶 Precision Conveyors
      • ■ CAMCO GTB 伺服定位旋轉器 SERVO POSITIONING ROTARY TABLES
      • ■ CAMCO、FERGUSON
      • ■ CAMCO 分割器、過載保護離合器 Indexers, Overload Clutch
      • ■ CAMCO 定位器、減速器 Positioners, Reducers
    • ■ CRL 世界級安全隔離操作設備 >
      • ■ 世界級安全隔離操作系統 CRL,Central Research Laboratories®
      • ■ CRL 遠距隔離操作機械手 Telemanipulator
      • ■ CRL 手套箱 快速輸送端口 GloveGox RTP, Rapid Transfer Ports
      • ■ CRL 廢物桶傳輸系統 ​WASTE DRUM TRANSFER SYSTEM (WDTS)
    • ■ ​Tempsens Instruments 熱影像儀 >
      • ■ ​AST 非接觸測溫槍
      • ■ ACCUOPT 紅外線熱像儀 Infrared Imager FeverSENS
  • 產品新聞
    • ■ DESTACO 產品市場 : 航空航天 Aerospace >
      • ■ Assembly雜誌 : 你的機器人需要快換工具嗎?
      • ■ PRweb : DESTACO新型GTB定位旋轉台,提供比競爭者型號更小更輕和更卓越的扭矩
    • ■ DESTACO 產品市場 : 汽車 Automotive >
      • ■ ASSEMBLY雜誌 : 分割器加速SUV車門組裝
      • ■ PRweb : DESTACO推出Accelerate®Vision虛擬現實VR數位設計解決方案工具,以提高生產力
      • ■ MA雜誌 : DESTACO終端效應器Effector的設計使用虛擬現實VR增添加速的視覺虛擬
    • ■ DESTACO 產品市場 : 生命科學 Life Sciences >
      • ■ PR Newswire : 新型一次性Beta袋 Single-Use Beta Bags
      • ■ 自動化在生命科學的應用 Automating life sciences applications
      • ■ Today's Medical Developments 封面故事 : 自動化在生命科學的應用
      • ■ IMD : CRL® 新型VERSA®遠距操控機械手
      • ■ PR Newswire : 新的 CRL CleanRTP 快速傳輸端口友善且可客制
    • ■ DESTACO 產品市場 : 消費品 Consumer Goods >
      • ■ PR Newswire : DFS ①燃油加油机②POS系统③​ATG控制台
      • ■ PRweb : DESTACO利用滑軌平台擴展Robohand™ OEM解決方案,用於機器管理和零件傳輸
      • ■ PRweb : DESTACO新型深碟型真空杯顯著提高輪廓面或油性面板的抓握性能
    • ■ DESTACO 產品市場 : 食品加工/包装 Food Processing and Packaging >
      • ■ AMS雜誌 : 傳送自動化的好處,更高的生產力始於高效的物料處理
      • ■ Destaco TCC公差補償夾具大大簡化焊接裝配製程
      • ■ CAMCO GTB 伺服定位減速器 SERVO POSITIONING ROTARY TABLES
    • ■ DESTACO 產品市場 : 核能 Neclear Remote Handling Solutions >
      • ■ PR Newswire : 新型 CRL G-LDR 遙控操作器以更緊湊的安裝方式提供久經考驗的可靠性
      • ■ PR Newswire : DESTACO將在WM專題討論會上展示創新的CRL廢物處理產品
    • ■ THYRACONT 產品新聞 >
      • ■ THYRACONT Smartline™現在也可以與PROFINET工業乙太網通訊協定一起使用!
      • ■ 德國 Thyracont : 智能真空測量儀、真空開關 Vacuum Instruments
  • 特色產品
    • ■ NEW Vendors >
      • ■ ACCUOPT 熱像儀 FeverSENS mini (紅外線,可見光,即時双視頻)
      • ■ FERGUSON
    • ■ DESTACO Robohand 遠端網路控制電動夾爪 eRDH Electric Gripper
    • ■ 快速輕量化 終端效應器 ACCELERATE® Effectors
    • ■ CAMCO GTB 伺服定位減速器 SERVO POSITIONING
    • ■ Destaco TCC公差補償夾具
    • ■ DESTACO 協作快換接手TC1
    • ■ DESTACO 最新精密導軌和升降機 Precision Guides and Lifters
    • ■ DESTACO CAMCO 高速伺服可編程定位減速器 PGM40
    • ■ DESTACO 分割器 過載保護離合器 CAMCO Index Overload Clutch
  • 產品影片
    • ■ 靜電吸盤 Electrostatic Chuck
    • ■ DESTACO 介紹 >
      • ■ DESTACO 應用實例
      • ■ DESTACO CRL遠距隔離安全操作
    • ■ DESTACO 機器人手臂工具 EOAT End of Arm Toolings >
      • ■ DESTACO真空吸盤 Vacuum Cups
      • ■ DESTACO夾具夾鉗 Clamps
      • ■ DESTACO ROBOHAND夾爪、滑軌、擒縱器、旋轉器 Grippers, Slides, Escapements, Rotaries
      • ■ DESTACO快換接頭/換槍盤 Tool Changers
      • ■ DESTACO端拾器 End Effectors
      • ■ DESTACO袋物夾爪 Bag Grippers
      • ■ DESTACO Robohand 夾爪、滑軌、擒縱器、旋轉器
    • ■ DESTACO CAMCO 分割器、過載保護離合器 Indexer, Clutch >
      • ■ DESTACO CAMCO 精密輸送帶 Precision Conveyors
      • ■ DESTACO CAMCO 零件裝卸器 Linear / Rotary Parts Handlers
    • ■ ​THYRACONT Vacuum​​ Instruments 真空測量計
    • ■ PIEZUS 壓力計感測器
    • ■ 德國 Rudolph Tietzsch 高電壓測試儀和電阻測試設備
    • ■德國 PCE Instruments 各式專業測量儀
    • ■ 湯森儀器 Tempsens Instruments >
      • ■ AST 高精度高溫溫度計
    • ■ TORCH 北京中科同志科技有限公司
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